- Disassembly & Diagnosis: Dismantle defective equipment to identify worn or damaged components. Test windings for faults using specialized diagnostic tools like Meggers, surge testers, and Hi-Pot testers.
- Data Collection: Accurately document internal winding data, electromagnetic characteristics, and existing damage before stripping the old motor.
- Rewinding Coils: Strip old windings without damaging the motor core. Form, insert, and insulate new coils using winding machines and manual tools, aluminum wiring, and secure end clearances.
- Varnish & Baking: Coat rewound components with insulating varnish and process them through industrial bake-out ovens.
- Testing & Quality Control: Perform final electrical and operational tests to verify performance, balance, and efficiency before returning the motor to service.
Qualifications & Requirements
- Experience: Typically, 2 to 5 years of hands-on experience winding AC motors (both random and form wound).
- Education: A High School diploma or GED is required. Vocational school, technical certificates, or completion of an EASA-certified apprenticeship is highly preferred.
- Technical Skills: Strong mechanical aptitude, understanding of electrical theory, and the ability to read engineering drawings and schematics.
- Physical Demands: Ability to frequently stand, bend, kneel, and lift or carry heavy materials and equipment (up to 50 lbs.).
